This situation I described in my previous post (cf. “
Before Containerization…” below) started
to change in the 1960s with the introduction of the “container” and the
containerization of the trade between
the United States and Europe at first and, subsequently, of the rest of the
world (for the full story of containerization, see my 60-page saga "
gigantism in container shipping, ports and maritime logistics").
The innovation entailed in the concept of containerization is credited to Malcolm
Mclean: an American trucker who thought of separating the tractor from the
trailer part of his trucks, standardizing (unitizing) the latter (trailer) so
as to be able to be transported—with its contents intact—by various transport
means, handled at ports by standardized cargohandling equipment (cranes,
straddle carriers, reach stackers, etc.), and stacked uniformly one on top of
the other, both in ships and at terminals.
The container, or the maritime container, as it is often
called, is a fairly robust and sturdy structure, manufactured at very high
standards, intended to withstand the harshest of conditions, such as those
often prevailing on the high seas. Containers are waterproof, vandal-proof, and
adequately ventilated, to avoid possible accumulation of condensation, and, if
treated well, they could give their owner many years of problem-free service
(the average economic life of a container is 15 years). There are many types of
containers (high cube, flat rack, open side, open top, tank, reefer
[refrigerated], etc.), depending on the intended use (cf. figure).
Containerization is often described as a revolution in
transport. General cargo goods are now increasingly carried in steel boxes
(containers) of standardized dimensions; most common is the 8 × 8 × 20 foot
container known as TEU—Twenty-foot Equivalent Unit—although containers of
double this size (40 feet) are increasing in importance.
Perhaps one of the most important effects of containerization is that, now,
containers can be packed (
stuffed)
and unpacked (
stripped) away from the
busy waterfront, either at the premises of the exporter (
consignor) and/or the importer (
consignee),
or at Inland Container Depots (ICD), warehouses, and distribution centers (dry
ports).
Expensive and often unreasonably strongly unionized port
labor is thus bypassed; pressure on port space relieved; and ship time in port
minimized. These developments have increased ship and port productivity and
system reliability immensely, thus allowing ships to become even bigger,
achieving significant economies of scale and, consequently, lower unit
transport costs and thus international competitiveness. Actually, as I have
discussed many times in the past, the economic incentive behind the
construction of ever larger ships is modern day port efficiency and
productivity, rather than technological advances in ship design, or economies
of scale at sea (which are lost if the ship has to wait in port). Nowadays,
containers are increasingly carried by specialized cellular containerships many
of which able to carry more than 20,000 TEUs, while designs for 25,000 TEU
ships—or bigger—are already on the drawing boards of naval architects.
In parallel, by-passing the waterfront in the stuffing and
stripping of containers, and thus having them ready in port to be handled by
automated equipment, has increased immensely the punctuality, predictability
and reliability of cargo movements and transport systems, enabling
manufacturers and traders to reduce high inventory costs through the adoption
of flexible Just-in-Time and Make-to-Order production technologies. Inter alia, such technologies have
helped manufacturers to cope with the vagaries and unpredictability of the
business cycle and plan business development in a more cost effective way.
Indisputably, containerization has been the kindle wood under global logistics
and supply chain management. Furthermore. The concept of logistics does not
regard only cargo systems, but it permeates every aspect of our everyday life.
For instance, in a reliable transport system, I know precisely what time I need
to leave home to make it to the airport. But if taxis are frequently on strike;
rail under continuous maintenance; or security controls at airport a mess, I
need to leave home an hour earlier. This hour is “my” inventory cost.
Around the world, the port industry has invested a lot, in
order to cope with the technological demands of containerization. Modern
container terminals and commensurate cargohandling equipment have been built
and new, more efficient, organizational forms (including privatization) have
been adopted in an effort to speed up port operations. Operational practices
have been streamlined, the element of uncertainty in cargo flows largely
eliminated, forward planning has been facilitated, port labor regularized, and
customs procedures simplified. These developments took place in the firm
understanding of governments and local authorities that ports, now, constitute
the most important link (node) in the overall door-to-door supply chain and
thus inefficiencies (bottlenecks) in the port sector can easily wither all
benefits derived from economies of scale and scope in transportation and
logistics. Since 2000, the measurement of port efficiency has thus become a key
research area in maritime economics, pioneered by the Maritime Economics &
Logistics (MEL) Journal.
HE Haralambides